Tungsten Carbide Saw Blades: Meesha ugu sarreysa ee Waxqabadka Goynta

Loogu Talo Galay Waxqabadka Xad dhaafka ah: Sayniska Ka Danbeeya Carbide Blades

Garabka miinshaar ee Tungsten carbide waxay ka dhigan yihiin cirifka goynta tignoolajiyada qalabaynta warshadaha, isku darka qaybaha tungsten carbide (85-94%) oo leh xidhaha cobalt (6-15%) iyada oo loo marayo hababka sintering horumarsan. Tani waxay abuurtaa walxo leh sifooyin gaar ah:

• Adag: 1,500-2,200 HV (Vickers)
• Iska caabinta kulaylka: Waxay ilaalisaa goynta ilaa 900°C
• Xiro iska caabin: 50-100X cimri ka dheer baalasha HSS

Shanghai Easydrill waxay isticmaashaa darajooyin carbide-ka-yar oo kaarbiide ah (0.5-0.8μm) oo leh matrijyo lakabyo badan oo kobalt ah oo ku jira baalalkooda qaaliga ah. Qaabayntan lahaanshaha ahi waxay gaadhaysaa dheelitirka muhiimka ah ee udhaxeeya adkaanta jabka iyo xidhashada iska caabbinta - awood u siinaysa daab inay u adkaysato xoogaga xad dhaafka ah ee la kulma codsiyada goynta casriga ah ee CNC.

Faa'iidooyinka Farsamada Dib-u-qeexidda Goynta Warshadaha

1. Cimri-dherer Aan La Soo Koobi Karin & Waxtarka Kharashka
Baaritaanka shaybaadhka ayaa muujinaya:

• Garabka kaarbide-ku waxa ay socdaan 8-12X in ka badan HSS beddelka birta goynta
• Soo noqnoqoshada qalabka oo la dhimay waxay kordhisaa isticmaalka mashiinka 30-45%
• Kharash-gooyskiiba wuxuu hoos u dhacayaa ilaa 60% inkastoo maalgelinta bilowga ahi sare u kacday

2. Awood Qalab oo aad u daran
Easydrill's carbide blades waxay habeeyaan agabka aan macquul ahayn garbaha caadiga ah:

• Biraha adag (HRC 50-65)
• Isku-dhafka abrasive (CFRP, G10, dhoobada kaarboon)
• Alaabooyin aan bir ahayn oo leh silikoon> 18%
• Biraha aan-dhaliyaha lahayn (304, 316L, darajooyin laba-labo ah)

3. Waxqabadka Goynta Saxda ah

• Ku ilaali dulqaadka cabbirka gudaha ± 0.05mm
• Dusha sare waxay ku dhammaatay ilaa Ra 0.4μm la gaari karo
• Samaynta burka ugu yar ee walxaha khafiifka ah (<0.5mm)

Shaxda Isbarbardhigga Waxqabadka:

Codsiyada Warshadaha Halka ay Carbide ku badan tahay

Kacaanka Wax-soo-saarka Birta

• Gawaadhida: Goynta meelaha bannaan ee qalabka adag (HRC 58-62), rotors biriiga, faashashka
• Hawada hawada: marawaxadaha marawaxadaha ee saxda ah (Inconel 718), qaybo ka kooban qaab-dhismeedka hawada
• Tamarta: Ka-hortagga qaybaha qodista saliidda/gaaska, mashiinnada marawaxadaha dabaysha

Habaynta Qalabka Gaarka ah

• Goynta Isku-dhafka ah: Goynta-free-ka-goynta CFRP oo leh joomateri-gacan oo ilig ah
• Dhagax/Labeenta: La xoojiyay garbaha caarada dheemanka ah ee qalabka dhismaha
• Warshadaha Cuntada: Fayadhowrka sida birta aan lahayn wasakhaysan

Heerarka Injineernimada: Hal-abuurka Shanghai Easydrill

Iyada oo ah hormuudka soo saaraha ISO 9001-shahaadad leh, Easydrill waxay horay ugu riixdaa tignoolajiyada carbide:

1. Farsamada Ilkaha Sare

• Shiida Asymmetric: Waxay ku yaraynaysaa gariirka 40% goynta gidaarka khafiifka ah
• Nakhshad Isbadalaysa: Waxa ay meesha ka saartaa dhawaaqa iswaafajinta ee RPM sare
• Micro-Grain Carbide (0.4μm): Wixii muraayadda lagu dhammeeyo tallaalada caafimaadka

2. Dahaarka gaarka ah

• TiAlN (Aluminium Titanium Nitride): 2,800 HV adag
• DLC (Kaarboon-Dheeman oo kale): <0.1
• Lakabyada Nanocomposite: Caqabadaha kulaylka ee shaqeeya ee badan

3. Wax-soo-saarka saxda ah

• Shiidi CNC otomaatig ah oo leh ± 0.005mm dulqaad
• Alxanka alxanka koronto ee kala-goysyada aan faaruq ahayn
• Maydadka daabka resonance-lagu tijaabiyey

Xulashada Daabka Carbide-kaaga ugu Fiican: Hagaha Farsamada

Halbeegyada Xulashada Halis

Hababka ugu Wanaagsan ee Shaqeynaya

1. Xakamaynta Xawaaraha: Waligaa ha dhaafin qiimaynta ugu badan ee soo saaraha SFM
2. Hagaajinta Quudinta: Ilaali 0.06-0.12 mm / culaabta jajabka iliga
3. Istaraatiijiyada qaboojinta: qaboojinta daadka cadaadiska sarreeya (> 15 bar) ee biraha adag
4. Maareynta Harmonic: Isticmaal bacaha garoonnada isbedbeddelaya ee ka sarreeya 3,000 RPM

Mustaqbalka Tignoolajiyada Carbide

Shanghai Easydrill waxay horseed u tahay hal-abuurka:

• Nidaamyada 'Smart Blade Systems': Dareemayaasha ku dhexjira ee la socodka heerkulka iyo xirashada
• Substrates Hybrid: Qaab dhismeedka carbide gradient ee iska caabinta saamaynta
• Wax-soo-saar joogta ah: Dib-u-warshadaynta tungsten-xidhan
• Naqshado La Habeeyay: Algorithm-ku-dhaliyay joomateriyada iliga

Waa maxay sababta Carbide Blades waxay u keentaa ROI aan la mid ahayn

Iyadoo kharashyada bilowga ahi ay 3-5X ka sarreeyaan HSS, baalasha carbide waxay bixiyaan:

• 75% hoos u dhaca shaqada beddelka qalabka
• 40% korodhka isticmaalka mishiinka
• 62% qiimo jaban halkii laga gooyay birta adag
• Wax dib u habeyn ah oo ku saabsan qaybaha saxda ah

La kulma Faa'iidada Easydrill
Shangaani Easydrill's carbide miinshaar waxay isku daraan saxnaanta injineernimada Jarmalka iyo hufnaanta wax soo saarka Shiinaha. Laga soo bilaabo biraha la qaadan karo ee miinshaar ilaa 800mm codsiyada qaboojiyaha, xalalkeena ayaa bixiya:

✓ Geometries ilig la habeeyey oo loogu talagalay alaabtaada gaarka ah
✓ Nano-dahaarka gaarka ah ee codsiyada xad dhaafka ah
✓ Xogta waxqabadka dhinac saddexaad ee shahaadiga ah ee daab kasta
✓ Taageero farsamo oo leh hagaajinta cabbirka

Beddel hawlahaaga goynta - La xidhiidh Shanghai Easydrill maanta si aad u hesho falanqayn arji bilaash ah iyo barnaamijka daabka tijaabada.